Hydrate Stockpile Upgrade – Structural, Mechanical and Piping
Gladstone, Queensland, Australia
- Client:
- Rio Tinto
- Duration:
- 10 Months
- Completed:
- September 2022
The Rio Tinto Alcan Yarwun Refinery (RTAY) is undertaking a CAPEX project to upgrade the existing Hydrate Stockpile infrastructure in an effort to reduce contamination of the Hydrate Stockpile. The project focuses on the construction of a new stockpile pad, shed facility, transfer towers and associated conveyors to effectively convey hydrate between the plant and pad – ready for shipment via conveyor to the Fisherman’s Landing Wharf.
Scope of Work:
- Erect portal frames (70.5m L x 38m W x 24m H) and install an elevated walkway with conveyors and 2 monorails.
- Build structural steelwork (23m H) for the North Transfer Tower with four working levels and conveyor tie-ins.
- Construct the West Transfer Tower modularly (27.5m H, 7 levels) with conveyor tie-ins and a 20t surge bin.
- Install a stairway across Export Conveyor (480CV10100).
- Tie into the existing 470CV10010 belt; install new plough, headchute, and head end drive.
- Install a 26m gantry for Cross Conveyor (480CV10070) and align mechanical components.
- Install a 20m gantry for Feed Conveyor (480CV10080) with a total length of 86m and add 3 mechanical ploughs.
- Install and commission sprinkler and small-bore piping; tie in eyewashes and hose reels.
The project involves constructing 1 shed, 2 transfer towers, and tying into the existing plant, with approximately 715t of steelwork and mechanical installations completed.